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Kawasaki KLR600 Reliability, MOT Pass Rate & Common Faults

Free Kawasaki KLR600 car check

Is the Kawasaki KLR600 reliable? We analysed 1,268 real MOT tests across 211 vehicles to find out.

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Data last updated: · Based on 1,268 real MOT tests
MOT Pass Rate
80.7%
Typical Mileage
26,869mi
Annual Mileage
366mi/yr
Est. Lifespan
42yrs

The Kawasaki KLR600 is above average for reliability based on real UK MOT data. Common problems include reflector on motorcycle missing, position lamp does not illuminate immediately when it is switched on and drive chain sprocket worn to excess. Here's everything you need to know before buying a used Kawasaki KLR600.

Kawasaki KLR600 Number Plates

Number plates registered to a Kawasaki KLR600. Click on any registration for full vehicle details — including MOT history, mileage records, previous owners and damage history.

Kawasaki KLR600 MOT Pass Rate by Year

How likely is a Kawasaki KLR600 to pass its MOT? Here's the pass rate for each registration year, newest first.

75%
2005
86.8%
2003
75.4%
2002
74.1%
1999
82.4%
1990
82.4%
1989
81.6%
1988
81.9%
1986
78.6%
1985
81.9%
1984

Kawasaki KLR600 Problems — What Goes Wrong?

The most common reasons a Kawasaki KLR600 fails its MOT, ranked by how often they occur. Check for these problems before you buy.

reflector on motorcycle missing 14
position lamp does not illuminate immediately when it is switched on 11
Drive chain sprocket worn to excess 10
Stop lamp does not illuminate immediately a brake applies 8
Drive chain worn to excess 8
Headlamp aim too high 8
Headlamp aim beam image kick up to the offside 7
Brake pad(s) less than 1.5 mm thick 7
shock absorber seal failed and leaking oil 7
Drive chain excessively loose 7

Kawasaki KLR600 Mileage — What's Normal?

How many miles does a typical Kawasaki KLR600 owner drive per year? Use this to check if a car you're looking at has suspiciously low or high mileage.

Low usage
133 mi/yr
Typical
366 mi/yr
Average
830 mi/yr
Heavy usage
941 mi/yr

Kawasaki KLR600 MOT Data by Registration Year

Full breakdown of pass rate and mileage for each year. Use this to compare the Kawasaki KLR600 year you're looking at.

Year Tests Pass Rate Low Mi. Typical Mi. High Mi.
2005 72 75.0% 27,216 39,672 47,126
2003 68 86.8% 23,092 39,546 42,880
2002 65 75.4% 9,822 22,167 25,876
1999 54 74.1% 8,208 22,542 46,714
1990 74 82.4% 16,506 20,448 26,056
1989 125 82.4% 12,623 23,440 26,161
1988 76 81.6% 18,392 25,003 26,902
1986 138 81.9% 19,397 29,827 39,911
1985 159 78.6% 22,398 31,586 45,662
1984 105 81.9% 16,587 29,148 36,546

How Long Does a Kawasaki KLR600 Last?

Based on 211 Kawasaki KLR600 vehicles on UK roads.

Average
23.4 years
Median
23.0 years
Estimated max lifespan
42 years

Kawasaki KLR600 Mileage Distribution

Total mileage recorded across all Kawasaki KLR600 MOT tests. If the car you're looking at is above the 75th percentile, it's done more miles than most.

Median
26,869 mi
75th Percentile
39,841 mi
95th Percentile
60,661 mi
Max Recorded
330,721 mi

Best Year to Buy a Used Kawasaki KLR600

Based on MOT pass rates across all registration years with sufficient test data.

Best year
2003

86.8% MOT pass rate from 68 tests

Year to avoid
1999

74.1% MOT pass rate from 54 tests

The best year to buy a used Kawasaki KLR600 is 2003, which has the highest MOT pass rate at 86.8% across 68 tests. The 1999 model year has the lowest pass rate at 74.1% — if you're looking at one from that year, budget for potential repairs and get a thorough pre-purchase inspection.

How Does the Kawasaki KLR600 Compare?

MOT pass rates compared to similar models. Click any model for the full breakdown.

Model Pass Rate Tests Typical Mileage Lifespan
Kawasaki KLR600 THIS CAR 80.7% 1,268 26,869 mi 42 yrs
Kawasaki ZX-6R 81.7% 204,826 19,965 mi 31 yrs
Kawasaki ZX-9R 83.7% 103,150 22,736 mi 32 yrs
Kawasaki ER5 81.2% 65,763 22,023 mi 30 yrs
Volkswagen Tiguan SE TDI 4MOTION 140 83% 1,027 115,205 mi — yrs

Compared to the Kawasaki ZX-6R (81.7% pass rate) and the Kawasaki ZX-9R (83.7% pass rate), the Kawasaki KLR600 trails behind on MOT reliability.

Found a Kawasaki KLR600 you like?

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Should you buy a used Kawasaki KLR600?

The Kawasaki KLR600 has an overall MOT pass rate of 80.7% across 1,268 real MOT tests — comfortably above the UK average, which puts it among the more reliable models on UK roads.

The most common problems on the Kawasaki KLR600 are reflector on motorcycle missing (14 recorded failures), position lamp does not illuminate immediately when it is switched on (11), and drive chain sprocket worn to excess (10). These are the faults most likely to cause an MOT failure on this model, so check for them carefully on any test drive or pre-purchase inspection. Many are wear-and-tear items that can be budgeted for, but a car that's already failing on multiple fronts may signal neglected maintenance.

A typical Kawasaki KLR600 owner drives around 366 miles per year. If the car you're looking at is significantly above this, expect more wear on suspension, brakes and tyres. If it's well below, the vehicle may have been sitting unused — check for perished rubber, corroded discs and stale fluids.

In terms of longevity, most Kawasaki KLR600 models stay on UK roads for around 42 years — a strong showing that suggests solid build quality and readily available parts. If you're buying one that's already approaching that window, the data suggests it has plenty of life left provided it's been maintained.

Before committing to a purchase, we recommend running a full vehicle history check on the specific car. This will reveal any outstanding finance, stolen markers, write-off history and mileage discrepancies that the seller may not disclose — and that the MOT data alone can't tell you.

Kawasaki KLR600 — Frequently Asked Questions

Is the Kawasaki KLR600 reliable?
Based on 1,268 MOT tests, the Kawasaki KLR600 has a 80.7% pass rate — above the UK average, suggesting good reliability.
What are the common problems on a Kawasaki KLR600?
The most common MOT failures are reflector on motorcycle missing, position lamp does not illuminate immediately when it is switched on, and drive chain sprocket worn to excess. Check these on any test drive.
How many miles does a Kawasaki KLR600 do per year?
The typical Kawasaki KLR600 does around 366 miles per year. Anything significantly above or below this is worth investigating.
How long does a Kawasaki KLR600 last?
Most Kawasaki KLR600 models stay on UK roads for around 42 years based on our analysis of 211 vehicles.
Should I get a vehicle check before buying a Kawasaki KLR600?
Yes. An MOT pass rate tells you about the model in general, but a vehicle history check reveals the specific car's finance, stolen, write-off and mileage history — things the seller may not disclose.
What is the best year to buy a Kawasaki KLR600?
Based on MOT pass rates, the best year to buy a used Kawasaki KLR600 is 2003 with a 86.8% pass rate across 68 tests.